Polyurethane isn't magic; it's better – predictable chemistry. When injected as liquid resin components (polyol and isocyanate), they mix and react exothermically, creating CO₂ bubbles. This expansion force drives the foam into microscopic fissures, resulting in a closed-cell structure with unique properties:
-
Density-Dependent Dampening
: Custom formulations balance flow and mass – higher densities (8-24 lb/ft³) provide superior sound blocking by resisting vibrational energy transmission
-
Mass Law Advantage
: Doubling material mass typically reduces sound transmission by 6 dB – our infill effectively adds mass
within
existing walls
-
Air-Tight Seal
: Seals flanking paths where sound sneaks through electrical boxes and plumbing penetrations
Independent lab tests show sound transmission class (STC) improvements of 12-18 points. For context: conversations drop from clearly audible to faint murmurs at STC 50. Your living room shouldn't broadcast like a podcast studio.
Here's the unexpected bonus: unlike fiber or mineral wool that settles over time, PU foam maintains its structural integrity indefinitely. It won't sag, compress, or degrade into dust. When considering acoustic mineral ceiling panel installations or similar retrofits, this longevity matters. Your investment stays effective for the building's life cycle.